Holistic solutions
With our versatile portfolio, we offer customized packaging solutions for counting, weighing, and volumetric dosing dietary supplements—from compact, semi-automatic tabletop systems to highly automated, turnkey packaging lines.
CANS, BAGS, FLOWPACKS
We offer packaging solutions for filling various products such as powders (protein powder, creatine, vitamin mixtures, etc.), granules (e.g., seeds or muesli), tablets and capsules, bars, (low-carb) pasta in bags, flow packs, or cans. Depending on the application, we design systems for small output ranges (e.g., semi-automatic systems), medium output ranges with a focus on flexibility and minimal setup times (particularly important for contract filling), or large-scale systems for series production.
Combination systems for powder and capsules
Our can filling systems have a modular design, allowing the integration of different filling modules. This makes it possible to fill powder, capsules, and granules using various dosing systems, such as auger fillers, counting machines, and multihead weighers, enabling a wide range of products to be filled on the same system.
PREMADE BAG PACKAGING WITH MULTIPLE FILLING STATIONS
We have adopted precisely this approach for our packaging machines for pre-made bags. In addition to rotary packaging machines for high performance in standard applications, we also offer linear packaging machines for pre-made bags, which are modular in design and can be freely configured depending on the application, allowing multiple filling stations to be integrated, enabling product changes from powder to capsules or granules without retooling.
Special features of our pre-made bag packaging machines
Unsere linearen Verpackungsmaschinen für vorgefertigte Beutel, wie Doypacks, Flachbeutel, Blockbodenbeutel und Co. erfreuen sich immer größerer Beliebtheit — ganz besonders auch bei Private-Label Produzenten aus der Lohnabfüllung mit oft kleinen Chargen und häufig wechselnden Produkten. Sowohl Pulver, als auch Kapseln o. Ä. auf einer einzigen Anlage abfüllen zu können reduziert den Platzbedarf auf ein Minimum, sorgt für eine optimale Auslastung der Anlage und damit verbunden kurze Amortisationszeit und vereinfacht die Bedienbarkeit. Unsere linearen Maschinen punkten in Sachen Qualität, Zuverlässigkeit sowie insbesondere der einmaligen Flexibilität einer Sondermaschine — und das zu einem unschlagbaren Preis!
THE MOST FLEXIBLE MACHINES ON THE MARKET
Die Verpackungsmaschinen werden stets für die jeweilige Anwendung konzeptioniert — das bedeutet, das bedeutet: Sie kaufen mit der Maschine nur die Funktionen, die Sie wirklich benötigen! Zur Auswahl stehen diverse Optionen. Hier finden Sie einen Auszug unserer beliebtesten Optionen:
- Multiple filling stations for e.g. powder, bulk goods, liquids, dry bags, measuring spoons
- Fully automatic format change for new bag widths using servo drives
- Suitable for different bag types and materials
- Integration of labelers and coders
- Extra station for opening and closing zippers
- Extra station for inflating stand-up pouches can be integrated
- Extra station for punching Euro/hanging holes
- Extra station with checkweigher and rejection of incorrect weights
- Coupling of inline checkweigher with auger filler for automatic readjustment of dosing accuracy
Can filling: powder and capsules
Neben Verpackungsanlagen für das Abfüllen in Pouches oder Doypacks bieten wir maßgeschneiderte Anlagen für das Abfüllen in Dosen an — etwa mit anschließender Deckelverschraubung oder Pressdeckeln, Induktionssiegelung, Inline-Etikettierung und Bedruckung, Gewichtsüberprüfung und vielem mehr. Die Anlagen sind modular aufgebaut und können daher flexibel erweitert oder umgebaut werden.
MODULAR CAN FILLING LINES
- Multiple filling stations for e.g. powder, bulk goods, liquids, dry bags, measuring spoons
- Filling stations with rotary star, pneumatic stoppers, or linear servo indexers
- Suitable for various types of cans with press-on or screw-on lids, end caps, and tear-off lids (canned goods)
- Automatic or manual lid feeding
- Automatic lid pressing station or lid pressing station
- Induction sealing
- Shrink cap
- Checkweighers, X‑ray or metal detectors with rejection
- Optical inspection systems (e.g., for lid inspection) with rejection
- Integration of labelers and coders
Semi-automatic systems
For those new to automated packaging technology, sporadic demand, and the production of special products alongside series production, semi-automatic filling systems significantly increase packaging efficiency, even for small series. We place particular emphasis on short setup times and easy cleaning in order to keep the effort required for preparatory and follow-up activities for small series to a minimum
TABLETOP MACHINES
As a rule, the greatest economies of scale are achieved by automating the dosing process, which also reduces material loss due to inaccurate dosing, as manual weighing or dosing and correction with measuring cups is not only prone to errors due to the monotonous nature of the work, but also particularly time-consuming. While we implement semi-automatic systems for bulk materials based on linear scales or multihead scales and powder filling with compact systems consisting of auger fillers and screw conveyors for automatic product feeding, we offer compact counting machines for the automatic counting of tablets and capsules, which can also be designed as tabletop systems depending on the size of the respective machine.
Product examples
Mit unserem breiten Portfolio ist es uns möglich, für nahezu alle erdenklichen Produkte optimale Anlagen unter Berücksichtigung der Kundenwünsche zu konzipieren — egal ob Pulver, Kapsel, Tablette, Riegel oder Granulat, Zugabe von Dosierlöffeln oder Trockenbeuteln sowie der Art und wWeise der Kennzeichnung (Etikett oder Druck).
TYPICAL PRODUCTS
- Powders (e.g., whey protein, casein, whey isolate, collagen, matcha tea, creatine)
- Hard capsules (e.g., hard gelatin capsules & HPMC capsules from #00 to #5)
- Soft capsules (softgels such as omega‑3 or vitamin D3 & K2 complex)
- Granules (e.g., seeds, grains, muesli, sugar-free wine gums, protein snacks)
- Bars (e. g. protein bars)
Automatic packaging systems
We offer more than just machines and support you from the initial idea through concept development to installation and commissioning. We also provide after sales service (support for troubleshooting, maintenance and repairs) and a reliable supply of spare parts throughout the entire product life cycle. We often act as a general contractor and deliver complete turnkey systems, so you don’t have to worry about a thing and only need one central contact person for all your plant engineering needs.
EVERYTHING FROM A SINGLE SOURCE
- Individual concept development incorporating your wishes and suggestions as well as our experience
- CAD-Engineering and drawing creation
- On-site measurement or dimensional inspection with rough concept
- Manufacturing or modification of individual machines
- Line synchronization of the machines to form a complete system
- Trial installation and test runs at our factory (FAT)
- Delivery and assembly
- Commissioning and training
- After-sales support, service, and spare parts
- Modifications, extensions, or conversions of existing systems
INTERESTED?
Do you have a specific project, a rough idea, or would you like general advice on useful automation options? Get in touch with us now: by email (info@gk-industries.de), phone (+49 4191 767 09 — 10), or conveniently via the contact form. We look forward to hearing from you!
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